$npx -y skills add adaptyvbio/protein-design-skills --skill cell-free-expressionGuidance for cell-free protein synthesis (CFPS) optimization. Use when: (1) Planning CFPS experiments, (2) Troubleshooting low yield or aggregation, (3) Optimizing DNA template design for CFPS, (4) Expressing difficult proteins (disulfide-rich, toxic, membrane).
| 1 | # Cell-Free Protein Synthesis (CFPS) |
| 2 | |
| 3 | ## System Selection Guide |
| 4 | |
| 5 | | System | Best For | Yield | PTMs | Disulfides | Cost | |
| 6 | |--------|----------|-------|------|------------|------| |
| 7 | | **E. coli extract** | Rapid prototyping, prokaryotic proteins | High (100-400 μg/mL) | None | Poor (reducing) | Low | |
| 8 | | **E. coli PURE** | Defined conditions, unnatural AAs | Medium (50-150 μg/mL) | None | Controllable | High | |
| 9 | | **Wheat germ** | Eukaryotic proteins, membrane proteins | High (100-500 μg/mL) | Limited | Moderate | Medium | |
| 10 | | **Rabbit reticulocyte** | Mammalian proteins, post-translational studies | Low (10-50 μg/mL) | Some | Poor | High | |
| 11 | | **Insect (Sf21)** | Glycoproteins, complex folds | Medium (50-100 μg/mL) | Glycosylation | Good | High | |
| 12 | | **HeLa/CHO** | Native mammalian proteins | Low (10-50 μg/mL) | Full mammalian | Good | Very High | |
| 13 | |
| 14 | --- |
| 15 | |
| 16 | ## CFPS Troubleshooting Matrix |
| 17 | |
| 18 | | Problem | Likely Causes | Design Fix | Reagent Fix | |
| 19 | |---------|---------------|------------|-------------| |
| 20 | | **No expression** | Rare codons at N-terminus, poor RBS | Codon optimize first 30 codons | Use BL21-CodonPlus extract | |
| 21 | | **Low yield** | Strong mRNA secondary structure, template issues | Optimize 5' UTR (ΔG > -5 kcal/mol) | Increase Mg²⁺ (10-18 mM), ATP | |
| 22 | | **Aggregation** | Hydrophobic protein, fast translation | Add solubility tags (MBP, SUMO) | Add 0.1% Tween-20, chaperones | |
| 23 | | **Inactive protein** | Misfolding, missing cofactors | Slow translation (use rare codons!) | Add GroEL/ES, DnaK/J | |
| 24 | | **Truncation** | Rare codon clusters, mRNA instability | Remove AGG/AGA/CUA clusters | Supplement rare tRNAs | |
| 25 | | **Degradation** | Proteolysis | N-terminal Met-Ala | Add protease inhibitors | |
| 26 | |
| 27 | --- |
| 28 | |
| 29 | ## Codon Optimization for CFPS |
| 30 | |
| 31 | ### Codons to Avoid in E. coli CFPS |
| 32 | |
| 33 | | Codon | Amino Acid | Issue | tRNA Abundance | |
| 34 | |-------|------------|-------|----------------| |
| 35 | | AGG | Arg | Very rare, stalling | 0.2% | |
| 36 | | AGA | Arg | Very rare, stalling | 0.4% | |
| 37 | | CUA | Leu | Low abundance | 0.4% | |
| 38 | | AUA | Ile | Rare | 0.5% | |
| 39 | | CGA | Arg | Inefficient decoding | 0.6% | |
| 40 | | CCC | Pro | Can cause pausing | 0.5% | |
| 41 | | GGA | Gly | Moderate | 1.1% | |
| 42 | |
| 43 | ### Design Rules |
| 44 | |
| 45 | 1. **First 30 codons**: Most critical - use only high-frequency codons |
| 46 | 2. **Rare codon clusters**: Avoid 2+ rare codons within 10 nt |
| 47 | 3. **Rare codon content**: Keep overall <5% of coding sequence |
| 48 | 4. **GC content**: Target 40-60% for balanced expression |
| 49 | 5. **Avoid runs**: No >6 consecutive G or C residues (secondary structure) |
| 50 | 6. **Strategic slow codons**: Place rare codons between domains (aids folding!) |
| 51 | |
| 52 | ### When to Use Rare Codons |
| 53 | - Domain boundaries (allow cotranslational folding) |
| 54 | - Before complex structural elements |
| 55 | - When protein is prone to misfolding |
| 56 | |
| 57 | --- |
| 58 | |
| 59 | ## mRNA Template Design |
| 60 | |
| 61 | ### 5' UTR Optimization |
| 62 | |
| 63 | | Element | Optimal Design | Impact | |
| 64 | |---------|----------------|--------| |
| 65 | | **RBS (SD sequence)** | AGGAGG, 7-9 nt from start | Ribosome binding | |
| 66 | | **Spacing** | 7 nt between SD and AUG | Translation initiation | |
| 67 | | **Secondary structure** | ΔG > -5 kcal/mol | Accessibility | |
| 68 | | **Upstream AUG** | Avoid (causes false starts) | Reduces truncations | |
| 69 | |
| 70 | ### Secondary Structure Targets |
| 71 | |
| 72 | | Region | Ideal ΔG | Impact | |
| 73 | |--------|----------|--------| |
| 74 | | -30 to +30 around AUG | > -5 kcal/mol | Translation initiation | |
| 75 | | Full 5' UTR | > -10 kcal/mol | Ribosome loading | |
| 76 | | RBS accessibility | Unpaired | Critical | |
| 77 | |
| 78 | ### Template Format |
| 79 | |
| 80 | | Format | Advantages | Disadvantages | |
| 81 | |--------|------------|---------------| |
| 82 | | **Plasmid** | Stable, high yield | Requires cloning | |
| 83 | | **Linear PCR** | Fast, no cloning | May need stabilization | |
| 84 | | **mRNA** | Direct translation | Unstable, expensive | |
| 85 | |
| 86 | --- |
| 87 | |
| 88 | ## Disulfide Bond Formation |
| 89 | |
| 90 | ### System Capabilities |
| 91 | |
| 92 | | System | Native Disulfide Support | Additives Needed | |
| 93 | |--------|--------------------------|------------------| |
| 94 | | Standard E. coli extract | Poor (DTT present) | IAM, PDI, GSSG/GSH | |
| 95 | | Oxidizing E. coli extract | Good | Pre-oxidized glutathione | |
| 96 | | Wheat germ | Moderate | Lower DTT, add PDI | |
| 97 | | PURE system | Minimal | Full oxidative system | |
| 98 | | Insect/Mammalian | Good | Microsome membranes | |
| 99 | |
| 100 | ### Oxidative Folding Protocol (E. coli extract) |
| 101 | |
| 102 | ``` |
| 103 | 1. Deplete DTT from extract (dialysis or treatment with IAM 5 mM) |
| 104 | 2. Add oxidized/reduced glutathione: 4 mM GSSG, 1 mM GSH (4:1 ratio) |
| 105 | 3. Add 10 μM PDI (protein disulfide isomerase) |
| 106 | 4. Optional: Add 5 μM DsbC (disulfide isomerase) |
| 107 | 5. Express at 25°C (not 37°C) for better folding |
| 108 | 6. Incubation time: 4-6 hours |
| 109 | ``` |
| 110 | |
| 111 | ### Disulfide-Rich Protein Tips |
| 112 | - Start with wheat germ or oxidizing extract |
| 113 | - Use PURE system for precise control |
| 114 | - |